Fully Automated Production for Engine Valves
Our Automatic Valve Welder is a fully automated special-purpose machine developed specifically for high-volume automotive engine valve manufacturing. The X-axis travel is 300 mm, Z-axis travel is 160 mm, and feeding stroke is 240 mm. This equipment handles intake and exhaust valves with a maximum head diameter of 60 mm, maximum stem diameter of 12 mm, and maximum length of 250 mm. Valve head face cladding is a critical process for improving high-temperature resistance, corrosion resistance, and impact performance. Our machine uses fully automated loading/unloading and automatic welding cycles to achieve high-volume automated valve head face cladding. Our company is a professional manufacturer of valve welding equipment, serving many well-known domestic valve manufacturers. Our Automatic Valve Welder delivers consistent quality in high-volume production.

Narrow Oscillation for Valve Face Precision
The welding system parameters match our standard models. Pilot arc current is 60 amperes, main arc current is 250 amperes, laser power is 6000 watts, and oscillation width is only 5 mm. This narrow oscillation is specifically designed for valve head face narrow weld seams. Machine dimensions are 2100 x 1100 x 2000 mm, weight 1500 kg, total power 30 kVA, and compressed air requirement is 0.5 MPa. The fully automatic machine integrates automatic feeding, automatic clamping, automatic welding, and automatic unloading functions. Operators only need to periodically add unprocessed valves to the hopper. Production cycle time depends on specific valve specifications and cladding layer thickness requirements. We support both EXW and FOB trade terms for domestic and international customer convenience. Our Automatic Valve Welder maximizes your production efficiency.
Process Monitoring and Quality Traceability
Automotive valves require extremely high quality consistency. We equip this machine with complete process monitoring and quality traceability functions. Key process parameters for each valve during cladding are recorded and saved for individual workpiece quality traceability. We can also customize the automated loading/unloading system based on your valve drawings. This ensures the Automatic Valve Welder is production-ready immediately upon arrival. The entire machine is covered by a one-year warranty, with the welding power supply and control system enjoying extended warranty periods. Our service team also provides ongoing process optimization support to help you continuously improve valve cladding efficiency and quality.
Technical Specifications
|
Parameter |
Value |
|
Pilot Arc Current |
60A, 100%ED |
|
Main Arc Current |
250A, 100%ED |
|
Laser Power |
6000W |
|
Powder Feeding Method |
Ring Jet / Multi-Channel |
|
Powder Feeder Rate |
0.5~3.6 Kg/hour |
|
Powder Feeder Capacity |
10/15 Kg |
|
Welding Deposition Speed |
0.5~2.0 Kg/hour |
|
Gas Type |
Argon |
|
Gas Pressure |
3~4 Bar |
|
Electrode Diameter |
4.8/4.0/3.2 mm |
|
X-Axis Travel |
300 mm |
|
Z-Axis Travel |
160 mm |
|
Feeding Stroke |
240 mm |
|
Oscillation Amplitude |
5 mm |
|
Max Head Diameter |
60 mm |
|
Max Stem Diameter |
12 mm |
|
Max Workpiece Length |
250 mm |
|
Machine Dimensions |
2100*1100*2000 mm |
|
Machine Weight |
1500 Kg |
|
Total Power |
30 Kva |
|
Power Supply |
380V 50/60Hz(3F+N+T) |
|
Compressed Air |
0.5 Mpa |
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