Horizontal Cylinder Welder

Our Horizontal Cylinder Welder is a specialized model designed specifically for extra-long shaft workpiece cladding. The X-axis travel reaches 6,500 mm, with 500 mm Z-axis travel and 100 mm Y-axis travel. This equipment handles workpieces up to 500 mm diameter, 6,000 mm length, and 3,000 kg weight. It is primarily used for cladding petroleum drill pipes, power plant rotors, paper drying cylinders, printing rollers, and large hydraulic piston rods. Our company has unique technical expertise in long-stroke machine tool design. The bed uses segmented structure design to ensure guide rail accuracy and rigidity across the full 6,500 mm travel. Our Horizontal Cylinder Welder delivers precision on long workpieces.

Full Welding Performance in Horizontal Layout

 

The welding system parameters match our standard models. Pilot arc current is 60 amperes, main arc current is 250 amperes, laser power is 6000 watts, and oscillation width is 80 mm. Machine dimensions are 9000 x 1300 x 2500 mm, weight 4000 kg, and total power 30 kVA. The horizontal layout facilitates loading and unloading of long shafts. Combined with a heavy tailstock and center supports, it ensures stability for 6-meter-long workpieces during rotation. Thermal deformation control is critical during long shaft cladding. Our process team provides specialized preheating and welding sequence recommendations to minimize thermal deformation. Our Horizontal Cylinder Welder maintains accuracy on long workpieces.

Long-axis equipment requires appropriate lifting and support facilities. Our service team provides installation recommendations including overhead crane capacity, workpiece support layout, and operating aisle width. This ensures safety and convenience during operation. The entire machine is covered by a one-year warranty, with guide rails and lead screws warrantied for two years. We also offer regular precision inspection services for long-axis equipment. This includes laser interferometer inspection of guide rail straightness and levelness to maintain long-term accuracy. Count on our Horizontal Cylinder Welder for reliable long-workpiece cladding.

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