Visual Platform for Real-Time Quality Control
Our Weld Process Monitoring System is a visual platform for real-time welding quality control. This system connects up to 16 welding, PTA, or laser cladding devices. The sampling frequency is optimized for different signal types: arc signals are acquired at 500 Hz, while laser and powder analog signals are acquired at 125 Hz. This balances data precision with system load. Process over-limit determination supports multiple methods including upper/lower limit alerts, window mode, and waveform comparison. This accommodates different quality control requirements for various process specifications. Our Weld Process Monitoring System provides intuitive visualization for your quality team.
Powerful Visualization and Multiple Alert Methods
The system interface design is intuitive with powerful curve visualization. Multiple parameters including voltage, current, powder feed, and gas flow can be displayed on synchronized timing curves. This allows easy observation of relationships between parameters. Alert methods are flexible including pop-up notifications, hardware audio-visual outputs, and email alerts. Different alert methods can be configured for different severity levels. Minor over-limits only show pop-ups, while severe over-limits trigger audio-visual alerts and emails to process engineers. The history playback function supports complete welding process curve replay with 20-millisecond time accuracy. This allows root cause analysis when quality issues occur. Our Weld Process Monitoring System gives you complete visibility into every weld.
Server Deployment and Custom Interface Design
The system uses local server deployment and supports web browsing. Managers can view real-time workshop welding status through any browser from anywhere. We provide complete services from system installation and network configuration to operator training. The system integrates seamlessly with our Weld Data Logger and Arc Data Monitoring systems, forming a complete solution from data acquisition to management visualization. We support custom interface design based on your preferences. Software upgrades are free for life, and we continuously improve features based on user feedback. Choose our Weld Process Monitoring System for real-time quality assurance.
Technical Specifications
|
Parameter |
Value |
|
Max Connected Devices |
16 Welding, PTA, Laser Devices |
|
Sampling Frequency |
Arc 500Hz; Laser/Powder Analog 125Hz |
|
Process Over-Limit Determination |
Upper/Lower Limit, Window Mode, Waveform Comparison |
|
Curve Visualization |
Synchronized Timing Curves for Voltage, Current, Powder, Gas |
|
Alert Methods |
Pop-Up, Audio-Visual Hardware, Email Alerts |
|
History Playback |
Complete Curve Replay, 20ms Accuracy |
|
Deployment Method |
Local Server, Web Browser Access |
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